Holy technologies rapid development service for carbon fiber components
Service 1

Rapid Development

  • Innovative Part Design: We develop innovative composite components through close collaboration.
  • Rapid Prototyping: Receive your final prototype within 12 weeks. Ready to scale straight after.
  • Design Freedom: Integrate advanced features like holes, cut-outs, and metal inserts into 2D and 3D parts, directly from the mold, with no post-processing.
  • Tailored Mechanical Performance: We place continuous fibers along a pre-calculated path to create parts with custom mechanical properties — enhancing strength and stiffness where required.
  • Milestone-Based Pricing: You only pay for the work packages and features you actually need.
Rapid Development

Workflow And Milestones

WEEK 1
MILESTONE 1

Concept Phase

  • Structural simulation
  • Geometrical optimization
  • Collaborative feedback loops with customer
  • Manufacturing concept
  • Demo part manufacturing
WEEK 4
MILESTONE 2

Functional Prototype

  • Physical part validation
  • Manufacturing of first full scale part
  • Feedback loop with customer
WEEK 8
MILESTONE 3

Final Prototype

  • Final geometry
  • Clearance of prototype for mechanical testing
  • Production-like finish
  • Full functionality
WEEK 12
MILESTONE 4

Pre-Serial Production

  • Ramp-up from 50 parts/ year
Infinite fiber placement (IFP) technology by Holy Technologies. Robotic carbon fiber layup along a pre-calculated path, optimizing machanical part performance. IFP offers flexible production volumes from 50 to 200.000+ parts.
Service 2

Flexible Production

  • Low-Risk, Scalable Production: Scale your orders flexibly from 50 to 200,000+ components.
  • Repeatable Outcomes: Our robotic technology enables consistent quality and repeatable outcomes.
  • Simplified Tool Designs: Enable cost-efficient scaling, without the bottlenecks of complex (re)tooling.
  • On-Demand Delivery: Due to local Germany-based manufacturing we achieve lower lead times and shipping costs.
  • Closed-Loop Recycling: Return the component at the end of life and we will retrieve the fibers and turn them into a new, equivalent component.
  • Volume-Based Pricing: Transparent pricing tailored to your order size. No hidden costs.

Free Part Assessment

Discover potential weight and cost-savings, as well as the innovation potential of your part.

Close-up of an IFP-manufactured carbon fiber part with visible computer-calculated fiber path.

FAQ

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Two Holy Technologies team members conduct a digital component simulation