TECHNOLOGY

IFP: Infinite Fiber Placement

IFP is our patented production technology that places continuous fibers along load-optimized fiber paths.
Software-driven by proprietary software

01.

Design & Simulation
IFP software calculates load-optimized fiber paths
Software calculates the optimal fiber orientation to meet performance targets.

02.

Automated Fiber Layup
IFP lays up a continuous fiber to produce a dry laminate
A robot produces a dry preform using a continuous dry fiber.

03.

Resin Injection & Curing
Dry IFP laminate
The preform is injected with a resin to make it durable and is then cured.

04.

Finished
Part
Final IFP composite component
The component is ready for use. No post-processing is required.
DESIGN & SIMULATION

Lightweight Load-Bearing Performance.

Carbon fiber weight reduction simulation with AI optimization, highlighting stress distribution and up to 70% less weight.
Stress Simulation
C: Static Structural
0,11294 Max
0,01198
0,010512
0,0090435
0,0075752
0,0061069
0,0046386
0,0031703
0,001702
0,00023367 Min
30% Less weight
ENHANCED PERFORMANCE
Stress Simulation
C: Static Structural
0,11294 Max
0,01198
0,010512
0,0090435
0,0075752
0,0061069
0,0046386
0,0031703
0,001702
0,00023367 Min
Adaptive rigidity in carbon fiber parts: simulation of AI-optimized fiber paths for stiffness and flexibility without changing geometry.
Higher stiffness.
Adaptive rigidity in carbon fiber parts: simulation of AI-optimized fiber paths for stiffness and flexibility without changing geometry.
Lower stiffness.
DESIGN & SIMULATION

Ultralight, Load-Optimised Designs.

Ultralight Design

Our software removes material in low-stress zones to reduce weight and increase material efficiency, delivering parts that are up to 30% lighter than prepreg and 70% lighter than steel.

Enhanced Mechanical Performance

With local fiber reinforcements we achieve your required mechanical properties and can strengthen your part where needed.

One Design, Two Stiffness Levels

By changing the fiber orientation, the same component design can be manufactured with different stiffness levels.

AUTOMATED FIBER LAYUP

Repeatable Quality At Every Volume.

Robotic Repeatability

Robotic production removes process variability, ensuring consistent component quality.

Flexible, Scalable Production

Our system adapts to new designs and changing production volumes. We start at 50 and can scale up to 200.000+ parts per year.

Robotic
Reliability:

Robotic production removes process variability, ensuring consistent quality and repeatable outcomes.

Flexible, Scalable
Production:

Our modular system adapts to new designs and changing production volumes.

Read our IFP article
Infinite Fiber Placement (IFP) technology by Holy Technologies: robotic carbon fiber layup along a pre-calculated path to optimize mechanical part performance and minimize component weight.
HOW WE COMPARE

A New Production Standard.

IFP (Infinite Fiber Placement)
Manual Prepreg
TFP (Tailored Fiber 
Placement)
Metal
Manufacturing
Development Speed
High
Low
Medium
High
Scalability
High
Low
Medium
High
Weight
Ultralight
Light
Light
Heavy
Component Performance
High
Medium
High
High
Design Freedom
High
Medium
Low
Medium
Recyclability
100%
Low
Low
100%
How we work

Full Product Lifecycle Support.

Our end-to-end workflow delivers speed, scale, and sustainability.

1

Free Part Assessment

  • Submit a CAD file and describe your goals
  • Receive a proposal that keeps you competitive
  • NDAs possible
2

Rapid Development | ~12 Weeks

  • Support from composite specialists
  • Quick design iterations
  • Functional prototype in 12 weeks
  • Physical validation included
3

Flexible Production | 50 - 200,000+ Parts

  • Seamless transition to serial production
  • Scale as you grow
  • Highly repeatable component quality

Closed-Loop Recycling

  • 100% recyclable materials
  • Reusable in equivalent applications
  • Zero scrap manufacturing
Our Services
Two Holy Technologies team members conduct a digital component simulation
SELF-ASSESSMENT

Is IFP Right For You?

01 Component Requirements
Load-bearing
Flat or single-curved
Min. 100mm to max. 800mm
For volume production (50 to 200,000+)
02 Assess Your Needs
Weight reduction/enhanced performance
Enhanced mechanical performance
New geometries
Shorter development cycles
Repeatable quality at scale
100% recyclable parts
Ticked all requirements and one or more of the needs? IFP may be a great fit!
GET STARTED

Book A Meeting

We assess the feasibility of your applications together.

Contact Us
NDAs available
Response within 48h
Two Holy Technologies team members conduct a digital component simulation